Battery mould

Concrete equipment

The plant biuld the machine which produce external wall slabs without insulation as well as internal wall slabs. In general such machine is able to produce unstressed flat products, such as flights of stairway, stairway landings or airbricks. These products are needed for prefabricated housing where building efficiency are depending from the equipment capacities.
Our battery mould designed into 2 parts: the screens and the load frame.
We would start from the load frame consisting from main and secondary portals, as well as the supporting bean with a rail. The main portal is used for mounting of hydraulics and the demoulding mechanism with adjustment of the cassette thickness and the secondary portal is for mounting of vibration dampers. The beam supports main elements of the BM, which are dividing, heat and edge screens.
Dividing screen is a smooth flat surface with the upper bezzel as an edge. The screens have places for mounting of 4 pneumatic or electromechanical vibrators each. The lower side is stationary, and the lateral fixed with a hinge joints. The magnetic sides can be used as a formwork.
The heat screen is a heated element made of two metal sheets with a gap between. This gap used for mounting of the thermal register where the heat medium is supplied. The condensation water is drained naturally via the outlet in the lower part of the screen. The sheets are fixed using bolts and bosses which provides heating of both sides. Steam does not touch the moulding surface and evenly distributed inside the screen to prevent form scabbing and overheating. Flatness requirements of the moulding surfaces are equal to 2 mm over 2 metres.
The edge screens: front and back. These screens are very much alike the heat screens. They have places for the demoulding mechanism mounting and an external frame for the rockwool inslutaion preventing the heat leakage. The screens are provided with the service platform mounting places.
The concrete mixture is pouring via the top, and the moulding is between the screens. Then the vibrators of the lower or upper chord or of the both chords are started. After that the concrete mixture is heated using the curing conditions control system (CCS) with the ability of each heat screen steam regulation. The concrete curing at the temperature of 80С ̊.
Specially for this BM we developed the hydraulics system with the double-acting cylinder and the hydraulic plant. Demoulding is a scissors-type. After starting of the hydraulic cylinders all plant is folding and screens are moving. The timing mechanism prevents left and right sides from tilting when moving.
Hydraulics and concrete curing systems control including the emergency cylinder boosting in case of pressure drop and subsequent demoulding is from the central control board. The vibration control is from the separate board (or the remote control panel).
The operation cycle lasts 12 hours after which the finished products can be used for the construction. And very soon we would get a warm place where usually is cold.

Battery moulds are cassette supporting structures in industrial complex and have a function of assembling and demolding final panels.
Demolding installation includes the following structural parts: machine walls (front and back), support beams, a pumping unit, a frame attached to the levers, a hydraulic motor, electrical equipment, a balancer.
Thermal panels provide goods to gain concrete strength in cassette installations. Water or vapor can be used as a thermal medium. The number of frame bays in battery mould depends on the concrete goods production volume per day.
“M-Konstruktor” battery moulds meet the security standards while deliberate control elements eliminate the risk of operating personnel injury (while meeting security means).

If you want to get information concerning the production cost of the moulds and its production time, please to contact our specialists by phone: +7 (81153) 6-10-05 or e-mail: info@m-konstruktor.ru.

Delivery is available throughout the territory of European Union and Eurasian Union countries and other countries. Shipment is available in different ways: by railroad, by heavy trucks, by sea.